Tune-up Specific Items
Automatic Transmission:
Filter Screws 30RH and 32RH - 35 in-lbs
Filter Screws 42RLE - 45 in-lbs
Pan Bolts - 14 ft-lbs
Carburetor Mounting Nuts/Bolts - 14 ft-lbs
Throttle Body Mounting Nuts/Bolts - 14 ft-lbs
Transfer Case:
Drain/Fill Plug NP231 15-25 ft-lbs
Drain/Fill Plug NP241 14-25 ft-lbs
Manual Transmission:
Drain/Fill Plug AX-4/5 - 32.5 ft-lbs
Drain Fill Plug AX-1500 - 25 ft-lbs
Drain/Fill Plug NV3550 - 14-20 ft-lbs
Spark Plugs:(Use these or follow Spark Plug Manufacturer Specs )
2.5L Engine - 27 ft-lbs
4.2L Engine - 27 ft-lbs
4.0L Engine - 27 ft-lbs
Oil Pan Drain Plug - 25 ft-lbs
Oxygen Sensor - 22 ft-lbs
Wheel Lug Nuts - 80-110 ft-lbs
Rear Diff Cover Bolts - 30 ft-lbs
Front Diff Cover Bolts - 30 ft-lbs
2.5L Specific Information:
Camshaft Sprocket Bolt - 80 ft-lbs
Crankshaft Pulley-To-Vibration Damper Bolts - 20 ft-lbs
Cylinder Head Bolts (87&88) - 85 ft-lbs (Bolt 8 - 75 ft-lbs)
Cylinder Head Bolts (89+) - 110 ft-lbs (Bolt 8 - 100 ft-lbs)
Drive Plate-To-Crankshaft Bolts - Step 1 - 40 ft-lbs
Drive Plate-To-Crankshaft Bolts - Step 2 - 60 degrees more
Exhaust Manifold Nuts - 23 ft-lbs
Flywheel-To-Crankshaft Bolts - Step 1 - 50 ft-lbs
Flywheel-to-Crankshaft Bolts - Step 2 - 60 degrees more
Intake Manifold To Cylinder Head Bolts - 23 ft-lbs
Main bearing caps in 3 stages: 40-70-80 ft pounds.
Oil Pan Mounting Bolts 1/4 x 20 - 7 ft-lbs
Oil Pan Mounting Bolts 5/16 x 8 - 11 ft-lbs
Oil Pump Bolts Short - 10 ft-lbs
Oil Pump Bolts Long - 17 ft-lbs
Rocker Arm Cap screws - 19 ft-lbs
Valve Cover Bolts With RTV - 55 in-lbs
Valve Cover Bolts With Pre-Cured Gasket - 44 in-lbs
Timing Chain Tensioner-To-Block Bolt - 14 ft-lbs
Timing Chain Cover-To-Block Bolts 5 ft-lbs
Timing Chain Cover-To-Block Nuts - 16 ft-lbs
Vibration Damper Bolt (Lubricated) - 80 ft-lbs
I6 (4.0L and 4.2L) Specific Information
Camshaft Sprocket Bolt - 50 ft-lbs
Crankshaft Pulley-To-Vibration Damper Bolts - 20 ft-lbs
Cylinder Head Bolts 4.2L - 85 ft-lbs
Cylinder Head Bolts 4.0L - Step 1 - 22 ft-lbs
Cylinder Head Bolts 4.0L - Step 2 - 45 ft-lbs
Cylinder Head Bolts 4.0L - Step 3 - 45 ft-lbs
Cylinder Head Bolts 4.0L - Step 4 - Bolt #11 to 100 ft-lbs
Cylinder Head Bolts 4.0L - Step 5 - Other bolts to 110 ft-lbs
Flywheel/ Drive Plate bolts - 105 ft-lbs
Oil Pan Mounting Bolts 1/4 x 20 - 84 in-lbs
Oil Pan Mounting Bolts 5/16 x 18 - 132 in-lbs
Oil Pump Mounting Bolt Short - 120 in-lbs
Oil Pump Mounting Bolt Long - 17 ft-lbs
Rear Main Bearing Cap Bolts - 80 ft-lbs
Rocker Arm Bolts - 19 ft-lbs
Tensioner Bracket-To-Block Bolts - 14 ft-lbs
Timing Chain Cover-To-Block Bolts - 60 in-lbs
Timing Chain Cover-To-Block Studs - 16 ft-lbs
Valve Cover Bolts With RTV - 28 in-lbs
Valve Cover With Permanent Gasket - 55 in-lbs
Vibration Damper Center Bolt (Lubricated) - 80 ft-lbs
Intake and Exhaust Manifold Retaining Bolts/Nuts 1989 Only
Nos. 1 and 2 - 30 ft-lbs
Nos. 3 through 12 - 23 ft lbs
Intake and Exhaust Manifold Retain Bolts/Nuts All Others
Nos 1 through 5 and 8 through 11 - 23 ft-lbs
Nos 6 and 7 - 17 ft-lbs
General Information Common To All Engines
Balance Shaft Assembly Chain Cover - 105 in-lbs
Balance Shaft Assembly Carrier-To-Block Bolts - 40 ft-lbs
Balance Shaft Assembly Gear Cover Bolt/Stud - 105 in-lbs
Balance Shaft Assembly Sprocket Bolt - 250 in-lbs
Balance Shaft Assembly Tensioner Bolts - 105 in-lbs
Connecting Rod Cap Bolts - Step 1 - 20 ft-lbs
Connecting Rod Cap Bolts - Step 2 - 1/4 turn more
Main Bearing/Bed plate Bolts
Step 1 - Bolts 11, 17 and 20 - Hand tighten
Step 2 - Bolts 1 Through 10 - 30 ft-lbs
Step 3 - Bolts 1 Through 10 - 1/4 turn more
Step 4 - Bolts 1 Through 20 - 20 ft-lbs
__________________
Cooling, Heating, and AC
2.5L Engine
Fan Clutch-To-Water Pump Bolts - 15-22 ft-lbs
Fan-To-Fan Clutch Nuts - 18 ft-lbs
Thermostat Housing Bolts - 13 ft-lbs
Water Pump Attaching Bolts - 13 ft-lbs
4.2L & 4.0L Engines
Fan Clutch-To-Water Pump Bolts - 18 ft-lbs
Fan-To-Fan Clutch Nuts - 18 ft-lbs
Thermostat Housing Bolts - 13 ft-lbs
Water Pump Attaching Bolts - 9-18 ft-lbs
Fuel And Exhaust
Fuel Pump (Mechanical) Mounting Bolts - 13-19 ft-lbs
Carburetor-To-Intake Manifold Mounting Nuts - 13-19 ft-lbs
Throttle Body (TBI) Mounting Nuts - 16 ft-lbs
Throttle Body (MPI) Mounting Nuts - 108 in-lbs
Manual Transmission
Clutch Housing-To-Engine Bolts 3/8" DIA Bolts - 27 ft-lbs
Clutch Housing-To-Engine Bolts 7/16" DIA Bolts - 43 ft-lbs
Clutch Housing-To-Engine Bolts M12 Bolts - 55 ft-lbs
Shift Lever Cover (Tower) Bolts AX 4/5, 15 - 13 ft-lbs
Shift Lever Cover (Tower) Bolts BA 10/5 - 17 ft=lbs
Shift Lever Cover (Tower) Bolts NV3550 - 75 in-lbs
Automatic Transmission
Front Band Adjuster Screw With Adapter - 36 in-lbs
Front Band Adjuster Screw without Adapter - 72 in-lbs
Rear Band Adjuster Screw - 72 in-lbs
Bellhousing-To-Engine Bolts 10mm Bolts - 25 ft-lbs
Bellhousing-To-Engine Bolts 12mm Bolts - 42 ft-lbs
Beutral Start Switch - 24 ft-lbs
Torque Converter-To-Driveplate Bolts - 40 ft-lbs
Transfer Case
Transfer Case-to-Transmission Fasteners - 26 ft-lbs
Speedometer Cable Adapter/Sensor Clamp bolt - 90-110 in-lbs
Speed Sensor-To-Adapter Retaining Screw - 15-27 in-lbs
Clutch And Drivetrain
Clutch Master cylinder Nuts Or Bolts
1987-1995 - 19 ft-lbs
1996 - 26 ft-lbs
Pressure-Plate-To-flywheel Bolts
2.5L - 23 ft-lbs
4.2L & 4.0L - 40 ft-lbs
Driveshaft U-Join Strap Bolts - 14 ft-lbs
Front Differential Pinion shaft Nut - 210 ft/lbs
Rear Axle Pinion Shaft Lock Bolt - 14 ft-lbs
Front Axle Shift Motor Housing Bolt2 - 108 in-lbs
Front Axleshaft Hub Nut - 175 ft-lbs
Front Hub Assembly-To-Steering Knuckle Bolts - 75 ft-lbs
Brake Backing Plate Nuts - 32 ft-lbs
Rear Axle U-Bolt Nuts - 44-59 ft-lbs
Brakes
Power Brake Booster Pushrod Inner Nuts (pre 1991) - 25 ft-lbs
Power Brake Booster Pushrod Outer Nuts (pre 1991) - 75 in-lbs
Power Brake Booster Mounting Nuts - 25-29 ft-lbs
Master Cylinder Mounting Nuts - 15 ft-lbs
Caliper Mounting Pins (1987 - 1989) - 25-35 ft-lbs
Caliper Mounting Pins (1990 And Later) - 132 in-lbs
Wheel Cylinder Mounting Bolts - 84 in-lbs | | |
Suspension And Steering
Leaf Spring Eye-To-Shackle Bolt Nuts - 95 ft-lbs
Leaf Spring Eye-To-Frame Bracket Bolt Nuts - 105 ft-lbs
Leaf Spring Tie Plate U-Bolt Nuts (Front) - 90 ft-lbs
Leaf Spring Tie Plate U-Bolt Nuts (Rear) - 90 ft-lbs
Shock Absorber Upper Nut (Front) - 45 ft-lbs
Shock Absorber Lower Eye Bolt Nut (Front) - 45 ft-lbs
Shock Absorber Nuts (Rear) - 125 ft-lbs
Stabilizer Bar-To-Link Bolt Nut - 45 ft-lbs
Stabilizer Bar-To-Frame Bracket Nuts - 30 ft-lbs
Stabilizer Bar Link-To-Tie Plate Nut - 45 ft-lbs
Track Bar
Axle Bracket Nut (Front) (1987-1993) - 74 ft-lbs
Axle Bracket Nut (Front) (1994) - 125 ft-lbs
Axle Bracket Nut (Front) (1995) - 105 ft-lbs
Frame Bracket Nut (Front) (1987-1994) - 125 ft-lbs
Frame Bracket Nut (Front) (1995) - 105 ft-lbs
Track Bar Nuts (Rear) - 125 ft-lbs
Steering Knuckle-To-Axle Balljoint Stud Nuts - 100 ft-lbs
Airbag Module Arming Screw (1995) - 10-15 in-lbs
Airbag Module-To-Steering Wheel Nuts (1995) - 100 in-lbs
Steering Wheel Nut - 25 ft-lbs
Intermediate Shaft Pinch Bolt Nuts - 33 ft-lbs
Steering Gear Mounting Bolts - 65 ft-lbs
Pitman Arm-ToPitman Arm Shaft Nut - 185 ft-lbs
Drag Link-To-Pitman Arm Nut - 60 ft-lbs
Drag Link Clamp Bolt Nuts - 36 ft-lbs
Drag Link-To-Tie Rod Nut - 35 ft-lbs
Steering Damper Lock Nut - 30 ft-lbs
Tie Rod-To-Steering Knuckle Nuts - 35 ft-lbs
Tie Rod Adjustment Sleeve Clamp Bolt Nut - 14 ft-lbs
Steering Damper-To-tie Rod Nut - 53 ft-lbs
Steering Damper-To-Axle Bracket Bolt - 55 ft-lbs
Oil Pan Mounting Bolts 1/4 x 20 - 84 in-lbs
Oil Pan Mounting Bolts 5/16 x 18 - 132 in-lbs
|
| | |
|
| Airbag Module Retaining Nuts (1995) - 100 in-lbs |
| |
|
|
|
